How Silver Bali Beads Are Made

Working with silver is an extremely labor-intensivepasta maker, and then pull the wire by hand
process. It requires tremendous skill as well asthrough round holes in a metal stencil. They feed
large reserves of patience. An unsteady hand canthe square blocks through progressively thinner
ruin the design in a blink of the eye and aslits in the same machine, continually adjusting the
moment too long under the torch can cause arollers, until they have a thin sheet of silver called
lacy pattern to crumble.plate.
Balinese silversmiths put the same attentive careNext the silversmiths cut the plate with a saw
into each bead that they put into all aspects ofinto various shapes and sizes. They also use metal
their ceremonial life. The same hands that workstamps, called plongs, to cut out simple shapes.
metal with such exquisite skill weave intricateCircles can be hammered round in a shaping bowl
offerings of palm leaves and flowers, prepareand then soldered together to form beads. Other
towers of fruit and cakes to balance on theirdesigns are made by hammering on metal caps
heads in processions and play instruments of the(pronounced "chops") which come in male and
gamelan orchestra in village rituals.female halves that mold the silver as it is
Perhaps it is this mingling of the secular and thesandwiched in between them. (Minoan smiths used
sacred that makes the Balinese people and theirthe same techniques to form gold beads.) Open
beautiful work so irresistible. A painter namedwork designs are made by sawing small interior
Batuan explained it to me one day, "to theholes in the sheet silver. To make filigree designs,
Balinese", he said, "all art is an offering to thethe smiths solder thin wires together in iron bowls.
gods."The curve of the bowl determines the curve of
Dedicated craftsmen produce silver and goldthe finished piece.
beads of mind-boggling detail and complexity. ItOnce the base shape is formed, the smiths apply
would not be an exaggeration to assert that eachgranulation, wire work and cut outs. They use a
bead is a work of art, a miniature masterpiece onpaste made from little red beans called sego telik
par with archeological treasures from the distantto hold the design in place. Next, they brush
past. Indeed, the techniques used in Balinesesolder, made from silver, copper and water, over
workshops are remarkably similar to those usedthe piece and heat it with a wide torch flame.
by bead makers in ancient Greece and Egypt.Using a wide flame allows them to heat a general
Like their ancient peers, Balinese smiths use onlyarea without overheating any one point. The
the simplest tools in the production process. ToJavanese use brass instead of copper in their
begin, they mix pure silver, in the form of littlesolder mixture. They apply it as a strip that runs
pellets, with a very small amount of copper, whichsmoothly down a seam, creating a very clean line.
makes it stronger. They add a touch of borax, toWith the soldering complete, the smiths clean the
help the metals melt and to burn off impurities,silver with the sticky, astringent insides of a
then heat the mixture with a torch. When thetamarind fruit, then dip it into an antiquing solution
silver liquefies, they pour it into molds: a squarewhich turns it black. As they polish the silver,
mold if the smith wants a sheet of silver or araised designs become shiny while the background
round mold for wire. Once they solidify, theremains dark, a contrast which sets off the
smiths feed the round bars through progressivelypatterns beautifully.
smaller ridges in a rolling machine, similar to a